Needle-Punched Blanket Production Line

Our ceramic fiber blanket production line covers the entire manufacturing process: raw material batching and melting, fiber spinning/blowing, cotton collection, blanket forming, needle punching, curing, cutting, and automatic packaging. The line produces standard and high-purity ceramic fiber blankets with classification temperatures from 1260°C to 1430°C.

Each line is custom-engineered based on your raw material composition, target density, product width, and annual capacity requirements. We provide complete turn-key delivery including factory layout design, equipment manufacturing, shipping, installation, commissioning, and operator training.

Technical Specifications

Annual Capacity	1,000 – 10,000 tons/year
Classification Temperature	1260°C / 1350°C / 1430°C
Blanket Width	610mm / 1220mm (customizable)
Blanket Thickness	6mm – 50mm
Bulk Density	64 – 160 kg/m³
Fiber Diameter	2 – 5 μm
Melting Furnace Type	Electric arc / Resistance (per material)
Fiber Forming	Spinning / Blowing (selectable)
Needle Loom Speed	Up to 3.5 m/min
Control System	PLC + HMI + SCADA (remote capable)
Power Supply	380V/50Hz/3Phase (customizable)

Process Flow

Raw Material Batching → Electric Arc Furnace Melting → Fiber Spinning/Blowing → Cotton Collection → Blanket Forming (pendulum laying) → Needle Punching → Curing Oven → Longitudinal Cutting → Transverse Cutting → Rolling → Automatic Packaging → Warehouse

Key Equipment Included

• Automatic batching and feeding system
• Electric arc melting furnace with water-cooled panels
• High-speed spinning machine (or blowing machine)
• Cotton collection chamber with cyclone separator
• Pendulum blanket forming conveyor
• Double-board needle loom (multi-station)
• Hot-air curing oven
• Longitudinal and transverse cutting system
• Automatic rolling and packaging machine
• PLC control cabinet + SCADA monitoring
• Dust removal and environmental system